超细恢复系统是如何工作的

Feed from the processing plant effluent stream is directed to the 在这里 sump. The slurry is then pumped at a relatively high pressure to multiple 水力旋流器s using a 菠菜网最稳定正规平台_最全菠菜网大全 rubber lined 泵. The 水力旋流器s recover most of the +400 mesh (38µm) fractions as partially dewatered underflow, 然后被引导到脱水屏. The 脱水筛 further dewaters the 水力旋流器 underflow to a conveyable/stackable product that is essentially drip-free even though the moisture content may exceed 20%. The recovered material is conveyable 和 stackable 和 is suitable for multiple industries, 包括砂, 铁矿石, 煤炭经济复苏, 灰, 工业金沙, 压裂砂, 和更多的. Any particles passing through the 脱水筛 surface are recirculated through the 水力旋流器s to recover these fractions, 形成闭合回路.

After initially starting in the fines recovery business with 4” (100mm) 水力旋流器s, 菠菜网最稳定正规平台_最全菠菜网大全 Corporation quickly migrated to 9” (225mm) 和 12” (300mm) units to reduce wear 和, 更重要的是, 以消除水力旋流器顶端的堵塞. For every 水力旋流器 that is blocked, 100% of that portion of the feed goes directly to waste. If you have a 20 水力旋流器 cluster 和 one 水力旋流器 blocks, 然后5%的流量仍未处理. It doesn’t take long for another 和 then another 水力旋流器 to block, 在你意识到之前, you have less than 50% of the flow going direct to the pond.

When you analyze the difference in predicted recovery performance between the 9” 和 12” (225mm 和 300mm) units 和 a 4” (100mm), 就总复苏而言,它几乎无法衡量. 如果你比较现实世界中的损失, it is significantly higher with the smaller units when blockages occur. We have converted other manufacturers' 4” clusters with our larger 水力旋流器s, 从而节省大量资金, 维护成本和整体性能的提高.

为什么是菠菜网最稳定正规平台_最全菠菜网大全超细回收系统

There are several reasons why utilizing an UltraFINES Recovery System to recover fine solids from the tailings stream can benefit an aggregates producer. 回收细固体可以生产一个独立的菠菜网最稳定正规平台_最全菠菜网大全, reduce solids reporting to the settling ponds 和 reduce the solids loading on downstream processing.

At just 5 TPH recovered in a 2000-hour year, you can recoup 10,000 tons in a season. 在某些情况下, this recovered material is sold as utility backfill material or pipe s和 at a higher price than other products from the deposit. This material can also be used for rehabilitation due to the water retention qualities of these fine materials. 

在这里s are also an ideal system for producers who face strict permitting requirements 和 have limited l和 resources. Where a producer is considering a downstream effluent treatment system, the reduced solids load can be significant in the selection of a Filter Press. 

The equipment used in 菠菜网最稳定正规平台_最全菠菜网大全在这里s is all in-house 和 field-proven. 菠菜网最稳定正规平台_最全菠菜网大全 has the most experienced process team to assist with developing a solution for fines recovery. Because of the vast process knowledge 和 experience within 菠菜网最稳定正规平台_最全菠菜网大全, a full picture of the process can be incorporated into any application design. In addition to the 在这里, 菠菜网最稳定正规平台_最全菠菜网大全 can offer solutions up 和 downstream to optimize any plant.

Frequently Asked Questions About 超细回收系统

向专家请教

不幸的是,没有. 的合理限度 水力旋流器 回收量下降约400目或38微米. If looking to make a specialty product such as a fine ag-lime, smaller 水力旋流器s (2” or 50mm) could be used to recover down to around 20µm (nominally 625 mesh), 但你需要很多. Even then, finer fractions would still need to be contained to eventually settle out. 池塘消除可以使用菠菜网最稳定正规平台_最全菠菜网大全,如 增稠剂滤波器按.

最终含水率 从一个 脱水筛 排出量取决于固体的性质. 固体有多细? 它们是亲水的还是疏水的? 它们的表面光滑还是粗糙? All these factors will affect the final moisture content.

Typically for a 在这里, the final moisture content will be between 20-25% moisture by weight for 2.7 .比重材料, 但是固体不会滴漏, meaning no free moisture coming off the 脱水筛. 这种材料很容易运输和堆叠.

没有一个系统是100%有效的. 取决于固体的等级, we typically state that the overflow (effluent) from the 在这里 will be 85-90% passing 400 mesh (38µm). 也, the recovered solids will not all be +400 mesh — this recovered product will contain particles down around 20 micron.

An experienced crew can put up a typical 在这里 in one day with a three-man crew 和 a crane operator. A smaller, less experienced team can have the plant up in roughly two days.

在这里s provide the finest size-fraction recovery available without the use of added chemicals.

特性 & 好处
  • 最大的罚款回收无化学品
  • 潜在的销售菠菜网最稳定正规平台_最全菠菜网大全
  • 减少向池塘报告的罚款
  • 可降低增稠剂的絮凝剂成本
  • 提高坑产量时,利用罚款
  • 将追回的罚款用于财产修复
  • 低成本运行
  • 投资回报快
  • 积木式结构

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